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UNI\IERSITI

SAINS

MALAYSI,A

Second Semester Examination Academic Y ear 2003 12004

February/lvlarch 2004

IEK 101/3 - CITEMICAL PROCESS CALCULATION

Duration:

3 Hours

Please make sure that this examination questions contains FTI{E (5) printed pages before you start the examination.

Answer

FIVE from six questions.

Questions may be answered

in

English

or in

Bahasa Malaysia.

...2t-

l3

(2)

l. Antimony

is

obtainedty

heating pulverized

stibnite

(Sb:Sr y

with

pieces of scrap iron

while

drawing

offthe

molten antimon,v from the bonom of the

i.u"tor.

Sb:Sr

+

3Fe 2Sb

+ 3 Fe S

If

approximately 0.006kg

of

stibnite and 0.20

kg

scrap

iron

turnings are heated together ro generate 0.200 kg metal Sb. Calculate what is ?

i)

The

limiting

reactant.

ii)

The percentage ofexcess reactant

iii)

The degree of completion (fraction)

ir')

The percent conversion

\')

The

Yield

Components

Mol Wt Ke

Sbu S: 339.7 0.600

Fe 55 85 0.250

Sb r21.8 0.200

FeS 87.91

(100 point)

...3/-

(3)

A

petroleum

mixture

.99ntains 20%o propane

(cr). 20%

isobutane

(i-c.).

20%

isopentane

(i-cs)

Td 49:(

normal

prnt^n. (ci) i

fed into a

distillation

column.

All c3

and

no of

C.-1

will

be present

in

the

toi'produc, ,,r.urn.

Analysis

of

the

distillation yield

indicates

that

50o/o C3 and

ai%

i-C+. Calculate the

..irnpJ,ion

of the bottom stream.

-J-

lrEK t0l/31

50%

cr

15%.,

i-Cr D 5% ?

(i-Cs)

20% c3 20%

i-cl

20%

i-c5

10% Cs

Cs) ft-C1

ft-Cs)

(100 points) calculate the heat

entharp'of r

kg of steam in various conditions berou,:

?

? 2

(a) (b) (c) (d) (e)

1723 kPa- 79oC

232.1 kPa. l25oC. q = 0.9

700 kPa-

2l l"C. Cr=

2265.6 Jlkg-oC

800.0 YJa.79.57oC. superhear. Cp

:

2265.6 J/kg-"C

what is

the amount

of

condensate needed

to

superheat steam

at

400 kpa having superheated temperature

at

56.37oC ?

(100 points)

...4/-

l5

(4)

4.

A furnace is burning coke that

contains

onll'

carbon

and inorganic

ash. The carbod content in the coke is 90 %. Analysis

of

waste ash after having wened w'ith

water indicates l0 %

carbon.

40 vo

ash and water.

The

gas anall'sis

from

the chimney shows that

l4

Yo

Coz. | % CO.6.4

% ou. and the remaining is nitrogen.

In order to assess the condition of the furnace calculate:

(a)

No of mol

of

flue gas per 2000 kg coke fed into the furnace:

(b)

Percent excess air that is utilized:

(c)

percent of combustable materials that is lost

with ash.

(r00

points)

A tank

containing 500

g

gas having composition as

indicated: CS:.

20%:

co.

30%: cFI+- 50%.

what

is the average molecular weight for the gas mixtures ? ( 100 points)

...5/-

).

(5)

6.

-5-

Ag2SOl + cu -+ 2Ag +

cuSOr Molecular

Wt

312

63.5 107.9

159.6

Recvcle

- ooo000ooo -

Silver metal is obtained from sulfide

orestl'a grilling

process and converting ir to sulfate

while mixing with

water. and settrei

tlie silulr

wirh

.opp.r.

In the figure

below'

material that has been

left

in the second separator contains g0% silver and 20%o copper. In order to produce 100 kg material

rro* ,.p**or

S:. determine the amounr

of

Cu.

If

the reaction

is

up

to

-gO%

compt.t. unj

ag:SO+ as the

limiting

reactant.what is the recycle stream R in ke ?

lrEK

101/31

P Ag:807o Cu:20oh

( 100 points) Cu

Ag2SO1

F1

CuSOr

l7

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